Not in the DA games at least. Miranda from ME2 did end up on Team ME Benchwarmer due to her personality the first time around, but she has come into my party on subsequent replays of the game. Most of the time though, I end up just getting comfortable with one-two party set up and rarely changing it throughout the course of the game. The party members left out are generally on accident, or because they didn't quite fit the makeup I wanted at the time.
So far, none of the personalities of the companions have turned me off enough to intentionally bench them. Even Vivienne, who I see as the most caustic of the party, at least seems interesting. If I was the type to write off companions before I got to know them in game, you can bet your bippy that I would have run Morrigan off as soon as possible. I'm really glad I didn't, because her friendship arc is my favorite for the DA games. It used to be #1 in all BioWare games, until I played the Mass Effect games and got to know Tali.*
*Throughout the Mass Effect trilogy, there is two companions that will return for all of the games: Tali and Garrus. Garrus is awesome, but Tali is my favorite friendship between a female PC and a female companion. Sorry Morrigan.