Hmm, but if something is strong enough to melt off armour, I don't think human flesh is likely to survive it. In many cases, Shepard's head is completely exposed to the blast.
It won't have been a direct hit, so Shepard was presumably on the outer edge of the concussion energy thrown up by the beam's impact nearby. Shepard's head could have been outside the blast radius while the rest of the body just caught the vestiges of it.
I like to think that the force of the blast stripped away the ablative coating and armour plating leaving the underlayer beneath. So the armour (and shields) absorbed all the energy of the blast, getting destroyed in the process, but just managing to stop it from penetrating any further.
It's a bit of a stretch but not too bad.





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